I. The most common machining problems of mill-turn parts:
\nLong shafts are prone to tool vibration, tool letdown, and straightness\/roundness is difficult to ensure.
\nLong slender shaft overhang, poor rigidity, high cutting vibration
\nPoor dimensional consistency, vibration lines on the surface
\nMulti-step, multi-groove, multi-thread composite machining, many processes are prone to error.
\nTurning, milling, drilling, tapping and slotting concentrated in one axis
\nMultiple clamping results in poor coaxiality and position.
\nDeep holes, eccentric holes and cross holes are difficult to machine
\nPoor chip removal, inadequate cooling, easy to break the knife, unstable dimensions
\nDifferential roughness of the inner wall of the hole
\nHigh-precision end face, outer circle, taper and arc forming in one go is difficult.
\nRequires high coaxiality, roundness and finish
\nOrdinary machine tools require multiple machining, low efficiency
\nShaped axes, complex surface machining, high programming and tooling requirements
\nDifficult to control surface contour
\nHigh risk of tool interference and overcutting
\nPoor stability and low pass rate in batch production
\nDimensional drift due to thermal deformation, tool wear
\nLong time for changeover and commissioning<\/p>\n
Second, composite machine tool solutions:
\nHigh rigidity bed + high power spindle to suppress vibration and ensure long axis accuracy.
\nTurning \/ milling \/ drilling \/ tapping \/ slotting \/ threading in a single clamping, eliminating double clamping errors.
\nHigh-pressure internal cooling + efficient chip removal, stable and reliable for deep holes and difficult-to-machine structures.
\nClosed-loop control of high-precision guide rail, screw, and grating, micron-level precision and stable output
\nIntelligent compensation (temperature, tool wear) for higher batch consistency
\nProfessional process solutions + rapid after-sales commissioning, reducing processing difficulties and improving yield rates.<\/p>","protected":false},"author":1,"featured_media":895,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-132","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"\n